2. Mechanical and electrical construction

This block serves as the basis for all physical descriptions of devices relevant for construction, as well as the various indications of positions and directions associated with them. Figure 5 shows the structure of the block.


Figure 5: Overview of block


For each device, part described in this block, a standard mounting plane in the preferred mounting position is defined for the purpose of common arrangement and assembly.

2.1 General rules for dimensions and directions

The standard mounting plane is placed on the X/Y plane, where the X-direction is the direction of the arrangement in rows (see Figure 6). Thus, the X-direction is to the right (horizontal), the Y-direction is toward the top (vertical), and the Z-direction is on the axis approaching the X/Y level as viewed perpendicularly from above (a right rotating cartesian coordinate system).


Figure 6: Orientation of 3D models in coordinate system


CAD systems which use different orientations needs to transform all mechanical information and 3D file on their own during import.

2.2 Origin and dimensions

Block “Size dimension” defines the enveloping body include related origin and dimensions in mounted state. CAD needs dimensions in installed mounted state to

  • place next device on correct position automatically
  • create 2D cabinet design symbols (e.g. rectangle, circle) on the fly if missing
  • create 3D model (e.g. cuboid, cylinder) on the fly if missing

Dimensions in mounted case do not include extensions which extend into close-by devices. Figure 7 shows an example.


Figure 7: Example for dimensions in mounted case


For products which are combined in one device (e.g. push button with contact block) or for products which are mounted on other product as own device (e.g. overload relay on contactor), it’s not required to exclude extensions in dimensioning. These products will be mounted with one fixing point on component receptacle of other product and not side by side without relation to each other.

To define dimensions without extensions could be helpful to avoid collisions between on the fly created 3D models.


ECLASS defines 2 different enveloping body types include related properties (see Figure 8). All positions used in aspects are related to the origin defined in enveloping body type.


Figure 8: Enveloping body types include properties

Cuboid enveloping body

With a cuboid type enveloping body, the origin is the outermost, left, lower hindmost point of the enveloping body. All positions therefore have values greater than or equal to zero in all directions.

Dimensions and their directions:

  • width (BAF016) – size in x-direction
  • height (BAA020) – size in y-direction
  • depth (BAB577) – size in z-direction

Figure 9 shows a cuboid body with origin in outermost, left, lower hindmost corner.


Figure 9: Cuboid in the coordinate system

Cylindrical enveloping body

For an enveloping body of the cylindrical type, origin the middle, rearmost point of the enveloping body. Thus, the references for the X- and Y-directions are on the axis of symmetry and can take either positive or negative values. As with cuboid enveloping bodies, positions on the Z axis will typically contain only values greater than or equal to zero.

Dimensions and their directions:

  • diameter (AAC895) – size in x/y-face
  • depth (BAB577) – size in z-direction

Figure 10 shows a cylinder body with origin in center of bottom face.


Figure 10: Cylindrer in the coordinate system

Orientation and origin in 3D file

As enveloping body and related origin gives opportunity to create 3D model on the fly by CAD tool, related 3D file needs to respect these definitions. Otherwise, all positions (e.g. connectors) are not consistent between 3D model in file and on the fly created ones.

These are the main rules:

  1. Orientation
    The 3D model must be oriented as in chapter 2.1 General rules for dimensions and directions defined (model orientation = ECLASS orientation).
  2. Origin
    The origin of the 3D coordinate system must be on the position of the origin of the model based on dimensions in mounted case (model origin = ECLASS origin).


Figure 11 shows an example where extensions are part of 3D model in file

On the fly created 3D model

Related ECLASS origin

Origin in 3D model

 
 

 
 

 
 

Figure 11: Coordinate system in 3D file

2.3 Other construction properties

Net weight (AAF040)

Weight of the product in mounted case without any additional products.

Mounting design (DE: Einbauform, AAN48)

Information on devices for standardized installation methods is specified here. The installation methods describe configuration-relevant assembly layouts and operating accessibilities.
 

The values are included in the value list of the characteristic:

ID, Value (EN,DE)

Meaning

Graphic

BAA194

surface mounting,

Aufbau

Mounting surface is not penetrated, product fastening on assembly planes (e.g. wall, mounting plate, DIN rail, etc.)
 

Examples: circuit breakers, contactors, relays, terminal blocks


BAA877,

serial installation,

Reiheneinbau

Rail-mounted, dimensions in accordance with DIN 43880
 

Examples: modular installation devices like miniature circuit breakers, impulse switches

BAA496,

front installation,

Fronteinbau

Front is penetrated
 

Examples: measuring devices, signaling lights, push buttons

AAR681,

side panel installation,

Seitenwandeinbau

Side wall is penetrated by the actuator, product fastening on assembly planes (e.g. mounting plate, DIN rail, etc.)
 

Examples: main switches, load switches


AAR682,

back plane installation,

Rückwandeinbau

Rear wall and assembly plane are penetrated, fastening on assembly planes (e.g. mounting plate, DIN rail, etc.)
 

Examples: frequency converter with water cooling from back, main switches with actuation on back side


BAB459,

intermediate building,

Zwischenbau

Combination of surface installation and front installation and releasable coupling between both
 

Example: circuit breaker with actuation in door


AAV213,

Field devices attachment,

Feldgeräte Anbau

Decentral installed on assembly planes in the process environment, product fastening on the field device. Systemic mounting method
 

Examples: probes, decoders, tachometers

          

ABC172,

withdrawable unit, 

Einschub

Inserted into a cassette with a handle according to IEC 61439-1.
 

Example: air circuit breaker

ABC173,

plug insert,

Steckeinsatz

Plugged onto a socket.
 

Example: relay module in base terminal

ABZ684,

busbar installation,

Sammelschienen-aufbau

Placed and fastened on a busbar, product fastening on the busbar assembly plane.
 

Examples: busbar mounting fuse elements, fuse switch disconnect bars


ABZ685,

component mounting,

Komponenten-anbau

Mounted on/at/in other product
 

Examples: Auxilliary block on contactor, Contact block on push button


2.4 Housing descriptions

This cardinal block could be used to describe all parts of the housing of a device. This block is typical not relevant for CAD systems.


Figure 12: Housing part


Figure 13: Example of a mushroom head push button

X

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